Coolant sludge recovery device - List of Manufacturers, Suppliers, Companies and Products

The coolant sludge recovery device has arrived here! / Introducing examples by processing type.

1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device)

The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller

Company：サノテック
Price：Other

Filtration Equipment
Separation device
Solid-liquid separation filter

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[By Processing] Sludge Recovery Device / Magnet - Up to Paper Filter

Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!

The "sludge" generated in machining can also cause "product defects" and "machine stoppages." We provide the latest information regarding sludge recovery, including "success stories/unit production examples/inspection services/latest separator product information." (Provided Information) ● "Sludge Recovery by Machining Type/Success Stories" - "Cutting Machining/Success Stories" - "Grinding Machining/Success Stories" - "Gear Machining/Success Stories" - "Carbide and Ultra-Precision Grinding Machining/Success Stories" ● "Coolant Tank Unit/Production Examples" ● "Magnetic Separator/Free Inspection Service" ● "Latest/Separator Product Information" - "Magnetic Separator" - "Paper Filter Separator" - "Super Magnetic/Magnetic Separator" - "Comprehensive Catalog of Coolant Treatment Equipment" We collaborate with manufacturers to provide proposals based on your usage conditions and installation environment. *For more details, please refer to the "PDF materials."

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: High oil content in iron powder!)

(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "We were troubled by the fact that a lot of moisture and oil remained in the iron powder generated during manufacturing!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ For optimal coolant sludge recovery in "grinding processes," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: Low filtration accuracy!)

(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?

This is a case study regarding the recovery of coolant sludge in grinding processing. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "I am dissatisfied with the durability and filtration accuracy of the product currently in use!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal coolant sludge recovery in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account the usage conditions and installation environment.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Case study of coolant liquid sludge recovery (▲Issue: Frequent maintenance!)

(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: IJ Corporation - Issue: "Unable to completely remove fine sludge from cast processing, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal sludge recovery of coolant in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

Company：サノテック
Price：Other

Filtration Equipment
Separation device
Solid-liquid separation filter

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Four Examples of Sludge Recovery in Cutting Processing (Doubling the Lifespan of Cutting Fluids! and More)

◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and the large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of the cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

Company：サノテック
Price：Other

Filtration Equipment
Separation device
High-power magnetic separator, magnetic filter

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[Gear Processing] Sludge Recovery Case Study 1 Selection (Reduced one drum of replenishing liquid!)

◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

Company：サノテック
Price：Other

Filtration Equipment
Separation device
High-power magnetic separator, magnetic filter

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[Sludge Recovery Case Studies] Challenges and Recovery of Coolant Liquid Sludge (14 Cases)

[Site Manager Speaks] Coolant Sludge Recovery: 14 Case Studies of Problem Solving and Success

<Voices of 14 Site Managers> 01 (Grinding) ▲ Drum and rubber wear out in less than a year! 02 (Grinding) ▲ I want to improve the squeezing performance! 03 (Grinding) ▲ The maintenance costs for coolant and liquid replacement are burdensome! 04 (Grinding) ▲ There is too much moisture and oil remaining in the iron powder generated during manufacturing! 05 (Grinding) ▲ Sludge cannot be sufficiently collected, leading to operational stoppages during work! 06 (Grinding) ▲ Issues due to aging deterioration and clogging are severe! 07 (Grinding) ▲ I want to continue using the cylindrical grinding machine while maintaining its precise accuracy! 08 (Grinding) ▲ When the material used changes, sludge tends to accumulate easily! 09 (Cutting) ▲ Problems due to clogging of high-pressure pumps and nozzles occur frequently! 10 (Cutting) ▲ Fine sludge cannot be completely removed, accumulating to about half of the tank in three months! 11 (Cutting) ▲ Particulate sludge that cannot be removed after cutting accumulates at the bottom of the tank! 12 (Cutting) ▲ The frequency of filter replacement is high, considering other methods! 13 (Gear) ▲ Oil-soaked sludge is heavy, making the oil removal process difficult, and the floor is also covered in oil! 14 (Carbide) ▲ Cleaning the tank is difficult with just a paper filter!

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Paper filter type coolant liquid/sludge recovery device

Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

(Main Features) ◎ Filters sludge in coolant liquid using a paper filter ◎ Capable of filtering from 10 to 95μ by selecting the appropriate filter paper ◎ A dual set model with both "magnet type" and "paper filter type" is also available! ◎ Significantly reduces the consumption of filter paper, lowering running costs (What's Different!) ★ Significantly reduces unnecessary consumption of filter paper with a "float switch"!

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

Company：サノテック
Price：Other

Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: Frequent malfunctions!)

(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!

This is a case study regarding the recovery of coolant sludge in grinding processing, addressing issues that may arise. We hope this serves as a reference for those facing similar challenges. - Company Name: Company A - Issue: "Problems due to aging deterioration and clogging have become more severe!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Cutting coolant liquid sludge recovery case (▲Issue: Nozzle gets clogged!)

(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Case study of coolant liquid sludge recovery in ultra-hard grinding (▲Issue: Negative impact on quality)

(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!

This is a case study regarding the recovery of coolant sludge in ultra-hard and ultra-precision grinding processes. We hope it serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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(Cogwheel) Coolant liquid sludge recovery case (▲Issue: Cutter wear!)

(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment

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Coolant sludge recovery device - List of Manufacturers, Suppliers, Companies and Products

Coolant sludge recovery device Product List